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Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
The standard designation for a UTS thread is a number indicating the nominal (major) diameter of the thread, followed by the pitch measured in threads per inch. For diameters smaller than 1 / 4 inch, the diameter is indicated by an integer number defined in the standard; for all other diameters, the inch figure is given.
The Unified thread angle is 60° and has flattened crests (Whitworth crests are rounded). From 1 ⁄ 4 in up to 1 + 1 ⁄ 2 in, thread pitch is the same in both systems except that the thread pitch for the 1 ⁄ 2 in bolt is 12 threads per inch (tpi) in BSW versus 13 tpi in the UNC. Thread form Whitworth thread form
pipe size Thread density Thread pitch P Hand-tight engagement Effective thread Overall length L 4 Actual outside diameter D Tap drill; Length L 1 Turns Diameter E 1 Length L 2 Turns Diameter E 2; inch inch −1 inch mm inch inch inch inch inch inch mm inch mm 1 ⁄ 16: 27 0.03703704 0.9407 0.1600: 4.32: 0.28118 0.2611: 7.05: 0.2875 0.3896 0.313 ...
The actual thread heights on both the internal (nut) and external (bolt) threads differ from P / 2 by allowances (or clearances): A minimum root-crest clearance of 0.01 in (0.25 mm) (diametral) between opposing threads with 10 tpi (threads-per-inch) or fewer, and 0.005 in (0.13 mm) for finer pitches.
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