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The diameter of the holes varies between manufacturers, with typical values being 1 ⁄ 4 to 5 ⁄ 16 inch (6 to 8 mm). The 5 ⁄ 16 value is most commonly used, as it allows for looser tolerances in both ring binder and paper punching.
Tape for punching was usually 0.00394 inches (0.100 mm) thick. The two most common widths were 11 ⁄ 16 inch (17 mm) for five bit codes, and 1 inch (25 mm) for tapes with six or more bits. Hole spacing was 0.1 inches (2.5 mm) in both directions. Data holes were 0.072 inches (1.8 mm) in diameter; sprocket feed holes were 0.046 inches (1.2 mm). [7]
1.25 in (32 mm) hole saw bit. Hole saws take the form of a short open cylinder with saw-teeth on the open edge, used for making relatively large holes in thin material. They remove material only from the edge of the hole, cutting out an intact disc of material, unlike many drills which remove all material in the interior of the hole.
Punching. Extruded holes with the punch and die used to create them. No pilot hole was used on the left. Punching is a forming process that uses a punch press to force a tool, called a punch, through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal ...
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
A 3/4 inch conduit size punch actually punches a hole that is approximately 1.1 inches diameter for 3/4 nominal size conduit. A dimensional size punch makes a hole very close to the indicated size. Punch sets are available on both imperial and metric sizes. Chassis punches are available in a number of shapes, round being the most common.
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